Integrated Dot Pin Marking Machine - Marktronic™ 3000 i60-60 / 3000 i150-150

 
3000 i60-60 | 3000 i60-60D | 3000 i60-60A | 3000 i150-150 | 3000 i150-150D
 
  • Fast
  • High accuracy
  • Large marking window
  • Robust
 

Robust construction, fully programmable electromagnetic dot peen marking machine for integration in to custom applications.

 
Features
 
 
Machine
 
 
  • Robust ball screw mechanism guarantees dot precision required for the most demanding industrial part identification applications.
  • High speed integrated marking with high level of speed/quality control allowing users to fine tune the system to exact cycle time requirements.
  • Ingress protected sliding plates enable the i60-60 and i150-150 to be installed in the harshest of environments.
  • Electric Solenoid with programmable depth settings. Capable of marking all engineering materials up to 62HRc (800Hv)
  • “D” series feature a powerful pneumatic stylus assembly with marking depth up to 1.5 mm in steel, 2mm in aluminium.
  • “A” series equipped with Autosense system allowing self adjustment to variation of part batch height with the best precision, repeatability and consistency (especially well suited to Data Matrix marking). Must be installed with optional digital Z approach axis.
  • 100 - 220v single phase supply (no pneumatics required).
  • Low running costs and virtually no consumable costs.
Marktronic™ 3000 i60-60 / 3000 i150-150
3000 controller and software
 
 
  • Separate 3000 controller protects electronics from shock loading of mechanical marking operation.
  • Durable integrated membrane keyboard with LCD linked function keys.
  • Very large embedded graphical display
  • Simple to use menu system software with marking preview
  • Advanced standard features incl. serial numbering, passwords, arc marking, time/date and logo marking etc.
  • Various communication ports and I/O
  • Wide Range of Options
Technical Specification
  • Marking Area: 60mm x 60mm (i160-60) or 150 mm x 150 mm (i150-150)
  • Std. Character Sizes: 0.15mm - 99.9mm in increments of 0.15mm
  • Marking Formed: 5 x 7, 7 x 9, Varidot, HPGL, BMP Logos
  • Marking Speed: Variable, depends on application
  • Memory storage of up to 1350 marking programs
  • 2 x RS232 and Digital I/O (8 In 6Out) Connectivity. Optional Ethernet TCP/IP
  • Full QWERTY integrated membrane keyboard with addition PS/2 port for external keyboards.
  • On-screen mark preview and trial-run features
  • Remote Start/Stop control box
  • PC Option using Pryor MarkMaster™ Graphical Software
Applications
  • Direct Part Marking (DPM)
  • IUID MIL130 Compliance marking
  • Programmable marking
  • Component identification
  • Component traceability
  • Serial numbering
  • Logo marking
  • Security marking
  • Health & safety appliance marking
  • Certification marking
  • Time and date marking
  • Part numbering
  • Batch and shift coding
  • Calibration systems
  • Label and tag marking

The Marktronic 3000 ‘i’ (integrated) series machines have been designed to offer the flexibility and benefits of dot marking technology in a robust, easy to integrate package.

The build quality and mark precision are second to none. The machines rigid construction and high quality ball screw mechanism ensures it can deal with the most demanding DataMatrix applications as well as the most challenging high speed continuous production applications.

The 3000 Controller is a separate unit to ensure it is protected from the mechanical shock loading of the marking operation. The easy to use software allows for 5 font types and up to 1350 layouts to be stored. Available in a variety of languages (including English, French, German, Spanish, Swedish, Finnish, Italian, Portuguese, Cyrillic and Czech), the software also contains features such as serial numbering, date and time marking and password protection.

The 3000 i60-60 and i150-150 units provide many interfacing options and modes of operation. The 3000 controllers 24v digital input/output port features 8 inputs and 6 outputs. These can be programmed using a simple scripting language for custom machine control. The 2 x RS232 serial ports may also be configured for downloading marking data and controlling the marking system. In addition, an optional TCP/IP Ethernet port allows multiple systems to be controlled from a central server.



The “A” models feature an autosense system which requires an optional digital approach axis. The machine self adjusts its distance to the surface to be marked in a fully automatic sequence optimizing the consistency of marking depth. After marking, the machine moves back allowing a better clearance for the operator. The Autosense models with digital axis are highly recommended for Data Matrix marking but also for marking component batches with changing height.

The “D” models features a powerful pneumatic stylus assembly and can achieve the deepest mark in the range: up to 1.5 mm deep on mild steel, 2mm deep on aluminium.

The machine comes with a comprehensive parts and labour warranty, with additional optional maintenance contracts tailored to individual customer requirements. If more compact machines are required for your integrator application then consider the following dot peen integrator machines.
  • 3000 i50-25
  • 3000 i130-30
 
 
Wide Range of Options
 
Standard hardware options include,
 
  • Custom designed fixtures available on request.
  • Digital approach axis
  • Pneumatic approach axis
  • Remote Start/Stop box
  • Footswitch start pedal
  • 100mm & Custom Extended Nosepiece and Styli
  • Windows Operating Software
  • Barcode scanner to simplify data entry
  • Compact electric Z axis with AutoSense™
  • TCP/IP (10BaseT) Ethernet Module for 3000 controller
  • Integrated VeriSmart™ DataMatrix verification camera and software
  • DataMouse™ Pro Direct Part Mark DataMatrix Reader (PC Required)
  • Extended Warranty packages available.
 
Accessories
Nosepieces
TCP/IP Ethernet
Barcode Scanner
50mm, 100mm and Custom Nosepieces
TCP/IP Ethernet Module
Barcode Scanner
Footswitch
Remote Box
Replacement Stili
Footswitch Start Pedal
Remote Start/Stop Box
Replacement Stili
DataMouse
   
DataMouse™ Pro Direct Part Mark DataMatrix Reader
   
 

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